A tlangpuiin
Continuous inline extrusion application atana engineered, he high-frequency electrical discharge system hian thermoplastic tube leh profile-te surface energy chu 30 dyn/cm atanga 52 dyn/cm emaw a aia sang thlengin a tisang a, hei hian bulk material property tidanglam lovin printing rintlak leh adhesive bonding a guarantee a ni.
Technical lam thil chi hrang hrang
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Parameter a ni |
Specification Range a awm |
|
Power Output a ni |
1.0 kW atanga 8.0 kW thleng (IGBT Inverter) a ni. |
|
Operating Frequency a ni |
20 kHz atanga 30 kHz thleng a ni |
|
Line Speed theihna a nei |
50 m/min thleng a chak thei |
|
Air Gap Tolerance a ni |
1.5 mm atanga 2.5 mm thleng a ni |
|
Input Power Supply a awm bawk |
380V / 415V / 480V, 3-Phase, 50/60 Hz hmanga siam a ni |
|
Enclosure venhimna a ni |
NEMA-rated, Forced-Air Cooled tih a ni |
Engineering lama thil pawimawh ber berte
Proportional Speed Tracking a ni a, a hlawhtlinna chu a hlawhtlinna a ni.Line acceleration emaw deceleration emaw laiin discharge intensity chu thermal burn-through ven nan automatic in a siamrem thin.
Quick-Swap Modules te chu:Tool-free sliding architecture hian profile geometrie hrang hrang inthlak danglamnaah assembly inthlak danglamna rang tak a siam thei a ni.
Inline Ozone lakchhuah dan:Discharge zone chungah direct-a vacuum plenum bik a awm a, chu chuan reaction byproduct te chu facility atanga chhuah tir a ni.
Hriselna atana inzawmkhawm (interlocked Safety Architecture): 1.1.Access door-ah mechanical limit switch leh zero-speed sensor te a dah tel a, hei hian a hawn veleh high voltage a titawp nghal thei a ni.
Discharge Station siam dan tur ruahmanna siam a ni
Micrometer Gap Control theihna tur:Fine-pitch adjustment screw te hian complex contour hrang hranga electrical field distribution inang tlang tak neih theih nan air gap dik tak an vawng reng thin.
Concentric Dielectric Rolls te chu a hnuaia mi ang hian a ni.Ozone-resistant ceramic sleeves emaw high-temperature silicone rolls ground to runout tolerances 0.03 mm chhunga a hmang.
Inverter hmanga inzawmkhawmna:Solid-state pulse-width modulated generator te hian ambient plant temperature inthlak danglam hnuaiah stable arc discharge an vawng reng thin.
Substrate nena inmil theihna
Polyethylene (PE) hmanga siam a ni.HDPE, LDPE, leh LLDPE pipe te, corrugated conduit te, leh irrigation tubing te a awm bawk.
Polypropylene (PP) hmanga siam a ni.Solid profile bar, a chhunga trim channel, leh strapping band te a awm bawk.
A rilru a hah lutuk chuan a rilru a buai em em a. 1. Polyvinyl Chloride (PVC):Window frame rigid leh flexible tak tak, edge banding, leh cable duct te a awm bawk.
Engineering lama hman tur Resin te:ABS, PC, leh PETG custom profile-ah chuan secondary UV printing emaw adhesive bonding emaw a ngai a ni.
Operating Speed & Power Dynamics te a ni
Thick-Walled Profiles te chu:Structural section 3 mm wall thickness aia tam tan 5 m/min atanga 30 m/min thlenga thawk chhunzawm zel a ni.
Thin-Walled Tubing hmanga siam:Micro-ducts leh low thermal-mass extrusions tan 50 m/min thleng a thleng thei.
Energy Scaling Factor: 1. A chhuahna tur hmun leh a hmanna tur hmun:Resin crystallinity atanga thlirin minute khata meter 10-a throughput-ah 0.5 kW atanga 1.5 kW a mamawh.
Industrial hman dan tur
High-Speed Coding & Printing hmanga tihchhuah a ni.Smudge-resistant inkjet batch numbering leh brand logo printing atan PE leh PP pipe surface te a buatsaih thin.
Automotive Weatherstrip Bonding hmanga siam a ni:Flocking emaw polyurethane adhesive hman hmain EPDM leh TPE composite window channel te chu a enkawl hmasa thin.
Inline Lamination hmanga siam chhuah:Pressure-sensitive adhesive backing tape hman hmain composite profile-a surface wetting a tichak.
Customization & OEM Integration hmanga siam a ni
Contoured Electrode Kekawrte chu:Profile geometries bik 3D CAD step file atanga direct a engineered aluminum emaw ceramic elements custom-machined.
A rilru a buai em em a, a rilru a hah em em bawk a.Haul-off leh printer gap awm tawha direct-a dah theih tura duan niin footprint mamawh tlem ber a ni.
Factory-a Electric hmanga siam chhuah dan:External step-down transformer ngai lovin regional industrial voltage atan pre-configure a ni.
Mechanical Installation & Setup te pawh a awm bawk
Structural-a dah dan tur:Bolt-down base plate-ah hian vertical leh horizontal slide bracket hmanga thuam a ni a, hei hian coaxial alignment dik tak a siam thei a ni.
Control Interface hman dan: 1.1.Single-point main power connection chu extrusion master panel nena inzawm multi-core shielded signal cables nen paired a ni.
Dyne Calibration hman dan tur: 1.1.Production sign-off hmaa trial sample-a 36 dyn/cm atanga 56 dyn/cm thlenga certified test ink hmanga validated a ni.
Thil thlan dan tur kaihhruaina
Step 1 - Profile Parameters te chu sawifiah rawh:Electrode assembly size tur polymer resin type leh maximum profile width leh height dimension te hriatchhuah.
Step 2 - Line Speed chhut dan:Kilowatt power density mamawh hriat theih nan nominal leh peak extrusion speed inmil tir rawh.
Step 3 - Geometry Complexity tehna:Recessed area thleng tur chuan flat-face station, dual-side treatment, emaw 3D-contoured shoe emaw a ngai em tih hriatfiah rawh.
Packaging & Transport te pawh a awm bawk
Export-Grade Cradles te chu:ISPM 15-compliant heat-treated thing crates-a moisture-barrier vacuum foil leh desiccants hmanga lined-ah dah nghet a ni.
Shock tihziaawmna tur:Ceramic tube nalh tak tak leh high-voltage transformer te chu pakhat zel chu high-density polyurethane foam block hmangin an inthen a.
Documentation Package hrang hrang: 1.1.Hardcopy leh digital electrical schematics, PLC ladder logic backup, leh spare parts catalog te a awm bawk.
Technical lam zawhna leh chhanna
Q: Engtin nge profile geometry hian electrode design a dictate?
A: Deep grooves emaw recessed channel-ah chuan air gap mumal tak awm reng turin contoured electrode shoes outline mirroring a ngai a, flat profile-ah erawh chuan standard planar ceramic elements an hmang thung.
Q: Dielectric ceramic sleeve te hi engzat nge an hnathawh hun chhung?
A: Leivut a awm loh nan enkawl leh tihfai fo hnuaiah hian dielectric roll te hi thlak hma darkar 20,000 atanga 30,000 vel an thleng thei.
Q: Engtin nge ozone hi hnathawh laiin him taka enkawl a nih?
A: Treatment head hi flexible skirt hmanga sealed a ni a, external exhaust blower-ah connect a ni a, facility ducting hmangin darkar khatah cubic meter 150 aia tlem lo displace a ni.
Q: He system hian conductive emaw filled plastic emaw a tidam thei em?
A: Ni e, mahse carbon-filled emaw metallic-filled polymers te hian concentrated static discharge ven nan specialized electrode configuration leh grounded backup rolls an mamawh a ni.
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