Tube Corona enkawltu

Tube Corona enkawltu

Tube corona treater hi precision inline surface modification system a ni a, plastic extrusions chhunzawm zel—tube, pipe, hose, leh profile te pawh huamin—a surface energy chu a tlem berah 38 atanga 50+ dynes/cm thlenga tihsan nan engineer a ni a, printing ink, solvent-based glues, extrusion coatings, leh inline laminations te tan permanent adhesion a awm theih nan.

Product chungchang tlangpui

 

Tube corona treater chu precision inline surface modification system a ni a, plastic extrusions-tube, pipe, hose, leh profile-te pawh telna surface energy chu a tlem berah 38 atanga 50+ dynes/cm thlenga tihsan theihna tura engineer a ni a, printing ink, solvent{1}}based glues, extrusion te tan permanent adhesion a tichiang a ni coatings, leh inline laminations te pawh a awm bawk.

 

Technical lam thil chi hrang hrang

 

Parameter chi hrang hrang a awm

Specification chungchang chipchiar takin

Power Capacity a awm thei

1.5 kW atanga 8.0 kW thlenga inthlak theih a ni

Operating Frequency a ni

15 kHz atanga 25 kHz resonance-tuned a ni

Electrode hmanga siam chhuah a ni

Segmented ceramic, split-shell sleeve, emaw custom profile array emaw a awm thei

Line Speed ​​Range a ni

1 m/min atanga 150 m/min thleng chhunzawm zel a ni

Substrate Diameter a ni

5 mm atanga 200 mm pawn lam diameter a ni

Electrical Input a ni

380V / 480V, 3-phase, 50/60 Hz hmanga siam a ni

 

Core Features te pawh a awm

 

A rilru a buai em em a, a rilru a hah em em bawk a.Custom-machined dielectric quartz emaw ceramic sleeve assembly te chu circular, oval, emaw multi{1}}void profile cross-section dik tak nen a inmil a, chu chuan 1.0 mm atanga 2.0 mm air gap inang tlang a vawng reng thei a ni.


Forced Ozone lakchhuahna Manifold:Integrated stainless steel exhaust shroud hian ionization zone-ah direct-in ozone a man a, workspace emission threshold 0.1 ppm hnuai lam a vawng reng a ni.


Digital IGBT Power hman dan tur ruahmanna:Pulse-width modulated transistorized generator hian ambient humidity leh line speed inthlak danglamna atanga innghat lovin steady output power a pe a.


Hriselna atana inzawmkhawm (integrated Safety Interlocks):Hardware-level monitoring hian exhaust airflow a chhiat chuan, cabinet kawngkhar a inhawng a, line a stop a, electrode thermal overload a nih chuan high voltage a disconnect nghal vek a ni.

 

System Configuration chungchang

 

Discharge Station huam chhunga awmte:Cast aluminium emaw heavy-gauge stainless steel housing, hinged access door leh rapid-release dielectric roll cartridge nei.


Voltage sang tak-Voltage Transformer hmanga siam:Resin-potted step-up transformer hian 15 kV thleng output a pe thei a, forced air cooling leh thermal cut-off protection a nei bawk.


Roll & Mandrel inzawmkhawmna hmun:Silicone-sleeved backup rolls emaw non-conductive ceramic support mandrels emaw hmangin backside treatment leh substrate arc-through a veng thei.


Operator Control Panel ah hian a awm a:PLC-driven touchscreen interface-ah hian hun tak takah power hman zat, kilowatt-darkar dosage, electrode current draw, leh fault diagnostics te a lang.

 

Material Compatibility & Treatment tihkhawtlai theihna tur

 

Substrates thlawptu te:Polyethylene (HDPE, LDPE, LLDPE), Polypropylene (PP), Polyvinyl Chloride (PVC), Polyamide (PA/Nylon), Polyurethane (TPU), leh Fluoropolymers (PVDF) te hi a ni.


Surface Tension Target chu: 1.1.Polar liquid affinity atan 30 dynes/cm atanga 42+ dynes/cm thlenga tihsan loh low-energy polyolefin surface te chu a tisang thin.


Exclusion Condition hrang hrang: 1.1.Surface moisture tam lutuk 0.5% humidity aia tam, insulated isolation nei lo conductive metallic reinforcement layer, emaw wall-thickness eccentricity nasa tak avanga localized dielectric breakdown awm te.

 

Line Speed ​​& Dosage Parameter hrang hrang a awm bawk

 

Standard Extrusion Tier ah hian a awm a:Industrial pipe thick-walled leh corrugated conduits deep molecular cross-linking mamawhna atan 1 atanga 50 m/min thleng a thawk chhunzawm zel.


High-Speed ​​Packaging Tier a ni a, a hlawhtlinna chu a hlawhtlinna a ni.Thi-walled medical tubing, drinking straws, leh cable jacket branding line te tan 50 atanga 150 m/min thleng speed a vawng nung thei.


Dosage chhiar dan tur Formula: 1.1.Energy Density (W•min/m2)=Output Power zawng zawng (kW) * 60 / [Line Speed ​​(m/min) * Treatment Width (m)].

 

Industrial hman dan tur

 

Inkjet Coding leh Branding te chu a hnuaia mi ang hian a ni.Pre- hian high-speed plastic conduit leh automotive wiring harness tube te chu solvent leh UV-curable identification ink te anchor turin a treat thin.


Medical Tubing Assembly neih dan tur chu:Solvent-welding connector leh multi-lumen bonding atan polyurethane leh silicone catheter chunglam a buatsaih thin.


Automotive Weatherstrip hmanga thil siam chhuah:Flocking leh self-adhesive tape hman hmain EPDM leh TPV rubber/plastic hybrid profile te a activate thin.


Composite Pipe siam dan: 1.1.Adhesive tie-layer extrusion leh pawn lam venhimna jacketing hmaa multilayer barrier pipe te a siam danglam thin.

 

Customization & OEM Integration hmanga siam a ni

 

Electrode Profile hrang hrangte chu:Engineering team te hian client 2D/3D profile DXF drawing hmangin CAD-matched split electrode shell an design a.


Enclosure-a kephah hnuhma:Extrusion cooling trough emaw puller unit awm tawha tight retrofitting atana engineered compact modular chassis configuration te.


PLC Integration Protocol hrang hrangte chu:Hardwired 24VDC remote start/stop, 0-10V / 4-20mA speed-a awm proportional control, Profinet, leh Modbus TCP fieldbus communication te a support bawk.

 

Mechanical Installation & Commissioning te pawh a awm bawk

 

Mechanical hmanga dah theihna:Extrusion floor-a direct-a rigid bridge dah chu vacuum sizing tank leh caterpillar puller inkarah a ding a.


Ventilation Hookup hman dan tur: 1.1.Facility exhaust ducting rated, static pressure tlem ber 1,200 Pa leh air volume 300 m3/h-a connection neih a ngai.


Electrical Commissioning pek dan tur: 1.1.On-site verification of earth grounding resistance 4 ohms hnuai lam, high-voltage insulation testing, leh generator output stage-a resonance tuning te.

 

Engineer te thlan dan tur kaihhruaina

 

Substrate Chemistry tihfel dan tur chu:Standard test ink hmangin polymer type leh baseline dyne level hriatchhuah.


Power mamawh zat chhut rawh:Line speed sang ber ($m/min$) chu treatment perimeter zau zawng leh target energy density coefficient hmangin puntir rawh.


Electrode Architecture tih chu thlang rawh:Extrusion geometry symmetry a zirin standard cylindrical quartz tube emaw custom split-profile block emaw thlang rawh.


Generator Sizing chu finfiah rawh:Ambient temperature sang leh line speed acceleration ramp te awm theihna turin calculated wattage ah 20% safety margin dah belh rawh.

 

Packaging, Logistics leh Documentation te a awm bawk

 

Export Crating hmanga tihchhuah:A pum puia inkhar, fumigation-free ISPM 15 zawm thei plywood crates, internal shock-absorbing elastomer mounts nei.


Environment humhalh dan tur: 1.1.Vacuum-sealed moisture barrier bags, active silica gel desiccant pack awmna, sensitive high-frequency electronics humhimtu.


Documentation te pawh a tel:English technical manual kimchang tak, electrical schematic diagram, PLC program backup file, leh factory calibration certificate te a awm bawk.

 

Zawhna Zawh fo thin

 

Q: Electrode leh tube inkarah eng air gap distance nge vawn reng tur?

A: Dielectric air gap tha ber chu 1.0 mm atanga 2.0 mm thleng chiah a ni a, precision micrometer adjustment screw hmanga enkawl a ni.

Q: Corona enkawlna hian thin-walled tube te structural integrity a nghawng em?

A: Line speed anga power density dik taka calibrate a nih chuan bulk mechanical strength tihdanglam lovin polymer surface chunglam 0.01 microns-ah treatment tihkhawtlai a ni.

Q: Ceramic electrode emaw dielectric sleeve emaw hi engzat nge thlak ngai?

A: Continuous multi-shift operation pangngai hnuaiah chuan high-purity ceramic dielectric sleeve hi operational hours 15,000 leh 25,000 inkar a awm a, chu chu enfiah emaw thlak emaw a ngai a ni.

Q: System hian multi-lumen emaw irregular shaped profile emaw a enkawl thei em?

A: Ni e, chu chu custom-molded split aluminum electrode block-te chuan electrical field distribution inang tlang taka awm theih nan profile contour dik tak an mirror a nih phawt chuan.

 

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