Product Hrilhfiahna
Polymer surface activation chhunzawm zel tura duan Extrusion Coating Corona Treater hian high-frequency electrical discharge hmangin extruded film, paper substrate, leh foil laminate te chu lamination hmain oxidize a, line speed 450 m/min thlenga permanent adhesion strength a tichiang a ni.
Technical Parameter pawimawh tak tak te
|
Parameter a ni |
Specification Range a awm |
|
Web Width a ni |
800 mm – 3200 mm inkar a ni |
|
Generator Power a ni |
3 kW – 36 kW (10 kHz – 30 kHz IGBT) a ni. |
|
Air Gap Tolerance a ni |
1.0 mm – 3.0 mm (Micro-a inthlak theih) a ni. |
|
Line Speed a ni |
450 m/min thleng a chak thei |
|
Electrode chi hrang hrang |
Segmented ceramic-coated / quartz hmanga siam a ni |
|
Cooling tih dan tur |
Spiral tui-cooled roll + forced-air dielectric tihlum |
Engineering lama hlawkna a awm
Proportional Energy Scaling hmanga tehna: 1.1.Closed-loop control hian line speed acceleration leh deceleration nena inzawm output power chu a modulate a, chu chuan dyne level stable a vawng reng thei a ni.
Rigid Vibration hmanga tihdam theihna:Heavy steel cabinet structure hian span zau tak takah mechanical harmonic resonance a ti bo a, hei hian uniform air gap clearance a humhim thei a ni.
Rapid Maintenance hman theihna tur:Swing-out electrode housing hian dielectric sleeve enfiah leh thlak theihna a siam a, a chhehvel nip roll te chu tichhia lovin a thlak theih bawk.
Containment Exhaust siam dan tur chu:Negative-pressure shrouds hian ozone chu discharge zone-ah direct-in a man a, gas chu destruction unit-ah a hruai lut a ni.
System Architecture hmanga siam a ni
Inverter chakna Module: 1.1.Phase-angle controlled IGBT generator hian digital touch-panel logging leh short-circuit venhimna a nei a ni.
Enkawlna hmun: 1.1.Aluminum housing dik tak, pneumatic web lifter, ground roll encoder, leh extraction hood te dah a ni.
Electrode Cartridge hmanga siam chhuah a ni.Modular bars ah hian independent spring-loaded micro-adjusters te chu uniform gap calibration atan hman a ni.
Ground Roll Assembly neih dan tur chu:Balanced dielectric-sleeved roll, a chhunga spiral water channel leh conductive carbon fiber grounding brush hmanga thuam a ni.
Substrate nena inmil theihna
Polyethylene atanga chhuak te:Paper leh paperboard substrate-a LDPE, LLDPE, leh HDPE coating te a awm bawk.
Polypropylene Film hrang hrang: 1.1.Cast polypropylene (CPP) leh biaxially oriented polypropylene (BOPP) web hmanga siam a ni.
Substrate hrang hrang: 1.1.Aluminium foil, polyethylene terephthalate (PET), polyamide, leh multi-layer barrier structure te a awm a.
Recycled Polymer te chu:Post-consumer resin (PCR) blends aqueous dispersion primers te tan targeted surface activation mamawh a ni.
Line Integration Parameter hrang hrangte
Mechanical hmanga dinhmun siam dan:Extrusion die exit leh lamination nip station inkara direct bolting framework integration atana duan a ni.
Hriselna atana Interlock te:Hardwired safety loop hian treater run phalna chu line zero-speed switch leh emergency stop circuit-ah a thlunzawm a ni.
PLC Inbiakpawhna: 1.1.Main line console atanga remote control theihna tur Modbus TCP leh isolated analog 0–10V / 4–20mA interface te a support bawk.
Exhaust Flange atanga chhuak:Plant central ozone tihchhiatna header-a inzawmkhawmna tur standard 150 mm flanged duct connection.
Industrial hman dan tur
Liquid Packaging Board-ah hian a awm a:Aseptic beverage container siamna atana polymer-coated carton stock enkawl.
Flexible Barrier Lamination hmanga siam a ni:Damdawi bawm siamna atana foil extrusion coating hmaa polyethylene layer tihchak.
Industrial Film siam chhuahna:Heavy-duty extrusion laiin high-output blown leh cast stretch film activate.
Technical Textile hrang hrang: 1.1.Polymer extrusion lamination hmaa polypropylene web woven leh non-woven te enkawl.
Customization & OEM Specifications te chu a hnuaia mi ang hian a ni
Roll Hmai Sizing: 1.1.Extruder die output spread bik nena inmil tura engineer a ni.
Electrode siam dan tur: 1.1.Zone control atan segmented ceramic shoes emaw, high-humidity environment atan solid quartz tube emaw thlan chhuah.
Enclosure Rating: a ni.NEMA 12 leh IP54 electrical cabinet builds hi heavy-dust emaw humid plant atmosphere-a hman theih tura siam a ni.
Output Sizing: A chhuahna tur hmun:Custom kilowatt chhut dan chu resin throughput rates (kg/h) bik leh baseline dyne mamawh nen a inmil a ni.
Installation atana kaihhruaina
Gap tih finfiahna:Power hman hmasak hmaa electrode-to{1}}roll interface inkara clearance inang tlang siam turin feeler gauges hmang rawh.
Grounding atanga a inven theihna:Inverter circuitry chu high-frequency feedback atanga venhim nan dedicated grounding paths chu 4 ohms hnuai lam a nih ngei ngei tur a ni.
Exhaust Air Velocity: 1000 vel a ni.Extraction blowers te hian high-voltage electrical discharge an phal hmain velocity tlem ber 20 m/s an nei tih finfiah rawh.
Tension Isolation hmanga inthiarfihlim:Web flutter tihbo nan leh localized pinhole burn-through ven nan driven nip roll pahnih inkarah treatment station chu isolate rawh.
Quality Assurance Protocol hrang hrang siam a ni
High-Voltage Dielectric Test hmanga tehna:Transformer leh ceramic sleeve 10 kV thlenga insulation chakna finfiahna.
Dynamic Rotor Balancing hmanga inthlauhna chu:ISO 1940 Grade 2.5 dynamic balancing chu ground roll zawng zawngah assembly hmain executed a ni.
Full-Load Burn-In chhungah:Maximum rated kW output hnuaia generator cabinet-te darkar 48 chhunga operational validation neih chhunzawm zel.
Ozone Output finfiahna: 1.1.Simulated production line speed hnuaia containment efficiency nemnghehna emission testing neih a ni.
Quotation atan Technical Data mamawh
Substrate Metrics te chu a hnuaia mi ang hian a ni.Material chi hrang hrang, base thickness range (microns), leh baseline dyne level te.
Hnathawh theihna tur bituk:Web width sang ber, operating line speed sang ber, leh target activation dyne thresholds te.
Extrusion Data atanga lo chhuak:Extrusion output rate (kg/h), resin melt temperature, leh die leh nip roll inkar hmun awm thei te.
Utility Supply te chu: 1.1.Plant incoming supply voltage, phase, frequency, leh compressed air awm theihna te.
Zawhna Zawh fo thin
Q: Film chhiatna tur venna atan engtin nge air gap hi an enkawl?
A: Assembly tawp pahniha precision micrometer te hian fixed 1.0 mm to 3.0 mm clearance an siam a, chu chuan moving web nen mechanical contact a awm loh nan.
Q: Engtin nge ozone hi thlai boruak chhunga a luh loh nan a ven?
A: Enclosed negative-pressure extraction shroud chuan discharge byproduct zawng zawng chu electrode gap-ah direct-in a man vek a, destruction unit-ah a kalpui vek a ni.
Q: Generator hian line PLC awmsa te nen an inbiak theih em?
A: Ni e, control system hian remote power adjustment leh run status tracking atan standard analog signal leh Modbus protocol te a pawm a.
Q: Ceramic electrode te hi engzat nge an hnathawh hun chhung?
A: Leivut a awm loh nan routine cleaning hmangin, ceramic electrode te hian production darkar sang tam tak chhungin service chhunzawm zel an pe thin.
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