Product Hrilhfiahna
High-speed multi-manifold leh feedblock co-extrusion lines atana engineer a ni a, he high-frequency corona treatment system hian targeted electrical discharges hmangin PE, PP, PA, leh EVOH ang chi multi{4}}layer polymer surface te chu polarize turin a hmang a, a hnu lama solventless lamination atan dyne level rintlak tak a siam a, extrusion coating, leh flexographic printing te pawh a awm bawk.
Technical lam thil chi hrang hrang
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Parameter chi hrang hrang a awm |
Technical lam hawi zawng zawng |
Operational Threshold a ni |
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Web Geometry hmanga thil tih a ni |
A zau zawng enkawlna \\ha tak |
800 mm atanga 3200 mm (A duh angin a siam theih) |
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Line Performance a ni |
Operational Speed sang ber a ni |
450 m/min thleng a kal chhunzawm zel |
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Power siam chhuah a ni |
Solid-State Generator atanga chhuak |
3 kW atanga 36 kW thleng (IGBT Inverter Topology) a ni. |
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Discharge Assembly neih a ni |
Electrode & Air Gap control theihna tur a ni |
Ceramic-coated segment hrang hrang; micrometric hmanga siamrem theih a ni |
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Roll siamna tur a ni |
Dielectric & Ground Roll hmanga siam a ni |
Quartz glass hmanga siam / Hypalon; liquid-a lum a ni |
Core Performance lama hlawkna awm thei te
Reverse Ionization laka invenna: 1.1.Precision-calibrated dielectric rolls leh optimized discharge geometry te hian barrier web te tak teah back-side treatment a veng thei a ni.
Speed-a Thermal hman dan tur:Ground roll chhunga internal liquid-cooling circuit te hian thermal baselines nghet tak an vawng reng a, 400 m/min aia sang film stretching emaw distortion emaw a awm lo.
Micro-Discharge inang lo tak tak:20 kHz atanga 40 kHz thlenga operating frequency hian energy density inang tlangin a sem darh a, complex co-extruded structures-a pinholes leh localized breakdown te a veng thei a ni.
Dynamic Exhaust hman tangkai dan:Sealed enclosure design paired with negative-pressure airflow channels ozone chu web path atanga him takin a hlat a, mechanical components te a humhim a ni.
Subsystem Configuration siam dan tur ruahmanna siam a ni
High-Frequency siamtu: 1.1.Microprocessor unit ah hian automatic resonance tuning, phase-angle stabilization, leh digital power output regulation te a awm a.
Discharge Station atanga chhuak tur:Rigid cast-aluminum chassis-ah hian electrode cartridge siamrem theih, pneumatic opening mechanism, leh safety interlocking limit switch te dah a ni.
Ozone lakchhuahna Unit: 1.1.Corrosion-resistant centrifugal fan, airflow sensor leh stainless steel duct connection flanges hmanga thuam a ni.
Operator te inzawmna: 1.1.Touchscreen HMI hian hun dik tak-a power hman zat, gap status, line speed synchronization, leh fault diagnostics te a tarlang.
Substrate nena inmilna profile
Polyolefins te hi:Polyethylene density hniam-density nei, polyethylene density sang tak, polypropylene te pawh a awm bawk.
Barrier Resins te chu:Ethylene vinyl alcohol, polyamide, polyethylene terephthalate te pawh a awm bawk.
Multi-Layer Structures hrang hrang:Co-extruded barrier film, thawk thei web, leh metallized substrate base te a awm bawk.
Production Line inzawmkhawmna Parameters te
Drive Synchronization hmanga inzawmna siam:0-10V emaw 4-20mA analog signal hmanga extrusion controller nena direct integration leh Modbus/Profibus fieldbus communication hmanga inzawmna siam a ni.
Mechanical hmanga dah theih a ni:Cooling tower leh winder inkara drop{1}}in installation atana engineered cantilevered emaw bridge-mounted frame design.
Web Path Stability a awm theih nan:Integrated idler rolls leh adjustable wrap angles hmanga wrinkle-free web entry leh exit a awm theih nan.
Industrial hman dan tur
Packaging pawh a inthlak danglam thei:Lamination hmaa multi-layer food-grade barrier films te surface activation.
Industrial Laminate hmanga siam chhuah te:Heavy-duty agricultural leh construction film sheet te tan Corona enkawlna.
Coating buatsaih dan: 1.1.Co-extruded substrate-a PVDC, acrylic, emaw metallization primer coating siamna tur surface conditioning.
Engineering Customization duhthlan tur a awm
Electrode Span: A chhuahna tur hmun:Tailored lengths supporting non-standard widths 500 mm atanga 4000 mm thleng.
Dielectric a thuk zawng: 1.1.Custom coating depth (0.5 mm atanga 2.0 mm) chu line voltage leh film gauge bik nena inmil a ni.
Enclosure Kephah hnuhma: 1.1.Vertical emaw horizontal emaw extrusion tower atana siam, modular frame compact tak tak te.
Installation atana thil tul pawimawh tak tak
Electrical Grounding siam dan tur: 1.1.Generator himna leh arc suppression atan 4 ohms hnuai lama low-resistance earth grounding tih ngei ngei tur a ni.
Ventilation Clearance neih theihna tur:Electrode housing chhunga negative pressure awm reng turin exhaust ducting vel chu a tlem berah 150 mm clearance a ni.
Tension Isolation hmanga inthiarfihlim:Upstream leh downstream web tension chu precision load cell hmanga isolated a ni a, film hnuaia boruak a luh loh nan.
Factory Quality Verification Protocol hrang hrang a awm bawk
Voltage sang tak-Voltage tehna:Dielectric strength chu shipment hmain 10 kV AC thlenga verified a ni.
Dynamic Balancing hmanga inthlauhna: 1.1.Ground rolls chu G2.5 precision standard-a balanced a ni a, max operating speed-ah vibration a awm lo.
Thermal Burn-A chhungah hian:Simulated thermal load hnuaiah darkar 72- chhung full-load generator test chhunzawm zel a ni.
Sourcing atana Technical Information mamawh
Substrate Data te chu: 1.1.Polymer layer awm dan, film thickness zawng zawng, leh density te.
Hnathawh theihna tur bituk:Web width sang ber leh tlem ber, operating line speed, leh baseline dyne level te.
Facility Parameter hrang hrangte chu:Plant ambient temperature, relative humidity, leh electrical supply specification awmsa te.
Zawhna Zawh fo thin
Q: Engtin nge thin co-extruded film-ah hian back-side treatment hi ven theih?
A: Air gap clearance tha ber, 0.01 mm chhunga ground roll TIR, leh controlled nip pressure te hian moving web hnuaia air pocket tangte chu a ti bo vek a ni.
Q: Ceramic electrode siam nan hian eng maintenance interval nge mamawh?
A: Residue awm zat chu a hun hunah hmuh theiha enfiah thin, downtime ruat saah approved solvent wipes hmanga tihfai thin.
Q: Line speed inthlak danglam nghal chuan system hian engtin nge a chhan?
A: Integrated closed-loop PLC hian power output chu real-time speed signal nena inmil takin a scale a, chu chuan square meter khata W min-a energy density awm reng chu a vawng reng thei a ni.
Q: Dielectric roll covering hi engzat nge a dam chhung tlangpui?
A: Quartz glass sleeves hian mechanical impact atanga venhim a nih chuan dam chhung tiam nei lo a pe a, elastomer covering erawh chuan darkar 15,000 atanga 25,000 chhung hnathawh theihna a pe thung.
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