Product chungchang tlangpui
Thick Plastic Web Corona Treater hi engineered high-frequency electrical discharge system a ni a, heavy-gauge plastic sheet, film, leh extruded web-a surface tension tihsan theihna tura duan a ni a, surface energy chu a tlem berah 38 to 56 dynes/cm thlenga permanent-in tihpun a ni a, bonding leh printing rintlak tak a ni.
Technical lam thil pawimawh tak takte
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Parameter a ni |
Specification chungchang chipchiar takin |
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Web Width Range a ni |
800 mm atanga 3000 mm thleng a ni |
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Max Line Speed a ni |
80 m/min thleng a chak thei |
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Generator Power a ni |
3 kW atanga 30 kW thleng a ni |
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Output Frequency a ni |
10 kHz atanga 25 kHz thleng a ni |
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Electrode Air Gap a ni |
1.0 mm atanga 5.0 mm thleng a ni |
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Electrode hmanga siam chhuah a ni |
Segmented ceramic / Multi-fin hmanga siam a ni |
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Backup Roll hmanga tihlum a ni |
Internal spiral tui lumna |
Core Performance lama hlawkna awm thei te
Power Density sang tak atanga chhuak:Polymer matrices thick, dense tak tak, thermal distortion awm lovin deep molecular surface activation mamawhna atana engineer bik a ni.
Micro-Gap tihngheh theihna:Mechanical gap control dik tak hmangin wide webs-a striping emaw uneven dyne level emaw a veng thei.
Integrated Thermal Management hmanga enkawl dan:Dielectric backup roll hmanga tui chilled circulation hian high-power operation chhunzawm zel laiin substrate warping a ti bo thin.
Ozone awm zat: 1.1.High-cfm exhaust blower-a connected discharge enclosure sealed kim tak takte chuan hnathawhna hmun himna a tichiang a ni.
Industrial Duty Cycle hmanga hnathawh dan: 1.1.Solid-state high-voltage transformer hmanga siam niin, 24/7 siamna hmun chhunzawm zel tur atana rated a ni.
System Architecture leh Module hrang hrang te
High-Frequency Generator Cabinet ah hian a awm a, a man pawh a tlawm hle.Modular IGBT inverter unit, digital PLC controller, transformer stack, leh integrated fault-protection circuitry te a awm bawk.
Treatment Station-a Inkhawmpui neih dan tur:Heavy-gauge structural steel frame-ah hian dielectric roll, electrode assembly, leh pneumatic safety interlock te dah a ni.
Ozone lakchhuahna Subsystem: 1.1.Centrifugal exhaust blower, stainless steel ducting, leh ozone tihchhiatna catalyst unit duhthlan tur a awm bawk.
Operator te inzawmna: 1.1.Touchscreen HMI hian hun dik tak-a power hman zat, line speed, electrode gap position, leh alarm logs te a tarlang.
Substrate nena inmil theihna Matrix
Polyolefins te hi:Polypropylene (PP) thick sheet, High-Density Polyethylene (HDPE) board hmanga siam a ni.
Engineering Plastic hrang hrang: 1.1.Acrylonitrile Butadiene Styrene (ABS), Polystyrene (HIPS), Polycarbonate (PC) te hian nghawng a nei sang hle.
Polymer hrang hrang: 1.1.A rilru a hah lutuk chuan a rilru a buai em em a, a rilru a hah lutuk chuan a rilru a buai em em bawk a.
Composite Substrates te chu: 1.1.Multi-layer co-extruded sheet, glass-fiber hmanga tihchak plastic web, leh foam plastic board te a awm bawk.
Mechanical Design & Web Handling hmanga siam a ni
A rilru a buai em em a, a rilru a hah em em bawk a.Heavy-wall carbon steel tubular frame hian web tension sang takah mechanical vibration leh deflection a veng thei.
Precision Guide Rollers te chu: 1.1.Dynamically balanced aluminum idler rolls te chu web transit awlsam zawk nan precision sealed bearings hmanga thuam a ni.
Pneumatic Safety hman dan tur: 1.1.Dual pneumatic cylinder hian line stoppage laiin electrode assembly chu automatic in a retract a, chu chuan web burn-through a veng thei a ni.
Static Neutralization hmanga tihchhuah a ni.Entry leh exit static elimination bar hian plastic friction thick tak avanga electrostatic charge lo awm chu a neutralize thin.
Production Line inzawmkhawmna a ni
Extrusion Line hmanga inthlunzawm dan:Generator power output chu automatic-a proportion-a scale turin line speed encoder nen direct-in a interface thin.
Bus hmanga inbiakpawhna:Master extrusion line SCADA emaw PLC control station atanga standard industrial protocol hmanga remote control theihna.
Kephah hnuhma Efficiency: 1.1.Modular vertical emaw horizontal emaw web pass configuration hian standard extrusion take-off spaces te chu a fit tha hle.
Hriselna atana Interlock Loop: 1.1.Emergency stop integration chu line drive, door limit switch, leh zero-speed sensor te nen a ni.
Industrial hman dan tur
Thermoforming Sheet siam chhuah dan:Vacuum siam leh print hmain PP leh HIPS sheet thick tak takah surface activation.
Automotive chhunga Panel hrang hrang:Skin lamination leh polyurethane foaming hmaa ABS leh TPO sheet substrate te pre-treatment.
Ni zung chakna Backsheets: 1.1.Photovoltaic module encapsulation-a hman thin fluoropolymer leh polyolefin film thick tak takte chu Corona hmanga enkawl a ni.
Rigid Packaging leh Signage te chu a hnuaia mi ang hian a ni.UV inkjet printing atan corrugated plastic board leh solid polycarbonate sheet-a lei chung buatsaih.
Customization & OEM Engineering hmanga siam a ni
Custom Width Engineering hmanga siam:Electrode sei zawng 800 mm atanga 3000 mm thleng 100 mm increment-a siam.
Dielectric Roll danglamna hrang hrang:Custom silicone sleeve thickness emaw plasma-sprayed ceramic coatings emaw hmanga siam a ni.
Dual-Side Treatment Modules hmanga enkawl dan tur:Single-pass processing atan a ruala chung leh hnuai surface treatment integration.
Electrode Geometry hrang hrang: 1.1.High-speed specialty polymers te tan custom multi-bladed emaw ceramic-embedded configuration siam a ni.
Testing & Quality Control dan tur ruahmanna siam a ni
High-Voltage Dielectric Testing hmanga tehna:Transformer leh ceramic component hrang hrangte 15 kV thlenga insulation test pakhat zel neih a ni.
Dynamic Balancing hmanga inthlauhna: 1.1.Backup rollers te chu ISO 1940 Grade G2.5 ah dynamically balanced in high-speed vibration tihbo a ni.
Run-ah hian Full-Load Burn-:Generator cabinet-te thawn chhuah hmain darkar 48 chhung electrical load test chhunzawm zel a ni.
Dyne Level finfiahna: 1.1.Factory test report chuan ASTM D2578 ink test hmanga customer-supplied sample substrate-a surface energy elevation a nemnghet.
Technical lama puihna & Documentation te pawh a awm bawk
Installation Engineering lam hawi:Mechanical leh electrical integration manual kimchang tak, wiring schematics, leh remote setup assistance te a awm bawk.
Operator te zirtirna pek: 1.1.Parameter setting, electrode gap calibration, leh routine maintenance protocols te huam chhunga technical documentation structured tak tak a awm bawk.
Spare Parts awm zat:Electronic board pawimawh tak tak, ceramic insulator, ozone hose, leh drive component hrang hrangte stocked inventory.
Remote Diagnostics hmanga thil hmuhchhuah te:Factory engineer-te tan generator fault code thlirletna leh operational parameters tihchangtlunna tur Ethernet port-ah siam-.
Zawhna Zawh fo thin
Q: Plastic thick treatment leh thin film treatment hi engtin nge a danglam?
A: Plastic thuk tak takte hian localized thermal distortion emaw web melting emaw thlen lovin dense molecular structures chhunga luh theih nan power density sang zawk leh thermal management nghet zawk a mamawh a ni.
Q: Sheet rit tak tak tan chuan electrode gap tur chu eng nge ni?
A: Standard operating gap hi 1.5 mm atanga 2.5 mm inkar a ni a, sheet thickness leh line speed a zirin mechanical lead screw hmanga chiang taka siamrem a ni.
Q: High-power operation lai hian engtin nge ozone hi him taka enkawl a nih?
A: Integrated high-capacity exhaust blower chuan sealed treatment enclosure kaltlangin boruak a hip chhunzawm zel a, ozone chu dedicated industrial ductwork hmangin venting him emaw tihchhiat emaw atan a kaihruai a ni.
Q: System hi extrusion control system awm tawhte nen a inzawm thei ang em?
A: Ni e, digital control unit hian speed matching leh remote start/stop integration atan standard industrial communication protocol a support a ni.
Q: Hnathawh chhunzawm zel tur chuan eng routine maintenance nge mamawh?
A: Polymer dust awm zat paih chhuah nan electrode te chu a hun hunah tihfai te, dielectric roll surface wear te enfiah te, ozone intake filter te tihfai te.
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