PET Foam Corona enkawltu a ni

PET Foam Corona enkawltu a ni

PET foam sheet leh board-te tana engineered continuous inline surface modification system, high-frequency electrical discharge hmanga surface energy 56+ dynes/cm thlenga chawisang, bulk material property tihdanglam ngai lovin lamination leh coating atan permanent adhesion stability a awm theih nan.

Product chungchang tlangpui

 

PET foam sheet leh board-te tana engineered continuous inline surface modification system, high-frequency electrical discharge hmanga surface energy 56+ dynes/cm thlenga chawisang, bulk material property tihdanglam ngai lovin lamination leh coating atan permanent adhesion stability a awm theih nan.

 

Technical lam thil chi hrang hrang

 

Parameter a ni

Specification Range a awm

Hnathawh zau zawng

800 mm atanga 3000 mm (A duh angin a siam theih)

Max. Line Speed ​​a ni

300 m/min thleng a chak thei

Generator Power a ni

3 kW atanga 30 kW (10 kHz atanga 25 kHz) thleng a ni.

Target Dyne Level a ni

38 atanga 56+ dynes/cm thleng a ni

Discharge Gap a awm

1.5 mm atanga 4.0 mm (0.05 mm tolerance plus emaw minus emaw) a ni.

Roller Dielectric hmanga siam a ni

Quartz glass emaw ceramic-coated aluminium emaw hmanga siam a ni

Power Supply a awm bawk

380V / 480V, 3-phase, 50/60 Hz hmanga siam a ni

 

Core Functional Features te chu a hnuaia mi ang hian a ni

 

Gap Control dik tak: 1.1.Dual-side mechanical screw hian striping awm loh nan parallel electrode clearance a vawng reng thin.


Ozone enkawl dan: 1.1.Integrated negative-pressure exhaust manifold hian ozone chu central filtration-ah direct-in a channel a.


Arc Suppression tih hi: 1.1.Solid-state IGBT generator hian microsecond-level response a nei a, hei hian dielectric sleeve te chu burnout laka a venghim a ni.


Tension Alignment siam dan tur: 1.1.Treatment laiin lateral drift awm loh nan edge position controller te nen direct in interface a ni.

 

Electrode & Roll siam dan tur ruahmanna siam a ni

 

Roller Assembly hman dan tur:Precision-balanced aluminum base rolls chu high-density ceramic dielectric layer (0.4 micrometers hnuai lama lei chung roughness) hmanga khuh a ni.


Electrode Cartridge hmanga siam chhuah a ni.Multi-station louvered stainless steel emaw titanium blade hmanga thlan bik zone deactivation phalsak.


Hnunglam venhimna:Specialized wrap configuration hian porous substrate-a reverse-side ionization tum loh chu a titawp a ni.


Transformer In sakna tur:Cast-resin insulated step-up transformer chu safety cabinet inzawmkhawmah khuh a ni.

 

Substrate nena inmil theihna

 

Foam chi hrang hrang: 1.1.PET foam rigid, cross-linked structural foam, extruded thermoplastic board, leh acoustic panel te a awm bawk.


Density Range: 1000 a ni.40 kg/m3 atanga 300 kg/m3 inkar cellular structure a ni.


Thickness Range: 1000 a ni.2 mm atanga 50 mm inkar continuous sheet emaw plank emaw a ni.


Integrity humhalh: 1.1.Regulated energy density hian high-power discharge laiin cell wall chim emaw, surface melting emaw a veng a ni.

 

Discharge Gap Mechanics chungchang a ni

 

Dielectric hmanga inkharkhip:1.5 mm fused quartz emaw plasma-sprayed ceramic hmanga 15 kV thlenga breakdown resistance a awm theih nan.


Vibration Isolation a awm theih nan:Cast-iron support frame hian extrusion drive train atanga mechanical vibrations te chu a isolate thin.


Streamer atanga sem chhuah dan:Optimized geometry hian open leh closed-cell matrices-ah uniform ionization a tichak a.

 

Industry lama hman tur hrang hrang

 

Thli chakna: 1.1.Turbine blade-a fiberglass skin lamination hmaa PET core foam surface activation.


Composite Panel hrang hrang: 1.1.Refrigerated truck leh aerospace chhunga structure hrang hrangte tana core materials pre-treatment.


Packaging-a chinfel dan tur:Plastic film hmanga adhesive bonding nghet tak neih theih nan cushioning foam chunglam buatsaih.


Buatsaihna:Vapor barrier film lamination hmaa thermal insulation board activation neih a ni.

 

Customization & OEM duhthlan tur a awm

 

Roller Dimension hrang hrang: 1.1.Extrusion roll line awmsa nena inmil turin face width 3500 mm thleng siam a ni.


Generator awm dan tur: 1.1.Dual-generator master-slave configuration te chu wide-format, high-speed line te tan a ni.


Enclosure Rating: a ni.NEMA 12 emaw IP54 electrical cabinet hmanga siam niin, integrated closed-loop air conditioning a awm bawk.


Bus-a inzawmkhawmna:Profinet, Ethernet/IP, emaw Modbus TCP inbiakpawhna protocol hrang hrangte tan PLC support a ni.

 

Installation & Commissioning tih a ni

 

Mechanical hmanga dah theih a ni:Skid-mounted modular assembly chu haul-off unit leh winder inkara drop{1}}in installation atan.


Hriselna atana Interlock te:Hardwired integration hmanga line emergency stop, web break sensor, leh airflow switch te a awm bawk.


Calibration Protocol chu a hnuaia mi ang hian a ni.Output voltage, resonant frequency, leh post{1}}treatment dyne pen testing te on-site verification.


Document hrang hrang: 1.1.Preventive maintenance schedule leh spare parts inventory chungchang ziakna manual kimchang tak.

 

Thil thlan dan tur kaihhruaina

 

Power Chhut dan: 1.1.Line speed, treatment width, leh dyne differential hmangin kilowatt mamawh zawng zawng chhut rawh.


Porosity enfiahna:Internal tracking awm loh nan low-density open-cell foams tan enclosed roller configurations thlang rawh.


Generator Headroom: 1000 chuang zet chu.Generator continuous rating hian peak operational load chu zaa 20 tal a pelh ngei ngei tur a ni.


Kephah hnuhma tehna:Single-side emaw multi{1}}station limit hriat theih nan inline gap sei zawng awm zat teh rawh.

 

Zawhna Zawh fo thin

 

Q: PET foam thickness hian engtin nge electrode gap setting a nghawng?

A: Board thuk zawkte chuan dielectric roll nena physical contact awm loh nan mechanical gap zau zawk an mamawh a, generator output voltage nena inmil taka siamrem a ngai a ni.

Q: He system hian porous foam-a backside treatment a veng thei em?

A: Ni e, grounded back-up rollers leh optimized wrap angles te inzawmkhawm chuan electrical circuit chu a tum ber top surface zawng zawngah strict takin a zo vek tih a tichiang a ni.

Q: Ceramic dielectric roll-ah hian eng maintenance nge mamawh?

A: Routine check-ah hian micrometer hmanga dust accumulation leh resin buildup enfiah a ni a, chubakah approved non-residue solvents hmanga periodic cleaning neih a ni bawk.

Q: Engtin nge ozone hi enclosed plant-ah hian him taka hman a nih?

A: Integrated exhaust hood chu pawn lam ventilation ductwork nen a inzawm a, hei hian discharge hmain safety threshold hnuai lama ozone concentration a tihhniam phah a ni.

 

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